The metal ore mining industry segment covers the extraction of metal ores, primarily gold, silver, iron, copper, lead, and zinc. These naturally occurring minerals have a variety of industrial purposes: gold and silver are primarily used in jewelry and high-end electronics, iron is used to produce steel, copper is the main component of electrical wiring, lead is used in batteries, and zinc is used to coat iron and steel to reduce corrosion and as an alloy in the making of bronze and brass.

Most metals do not exist in concentrated form but rather in small traces in rock called “ore”. Indistinguishable from regular rocks to the untrained eye, some ores are currently mined that contain only a fraction of a percent of metal. As a result, a massive amount of rock must be extracted from the ground in order to obtain a useable amount of metal. As a result of this, and because metal ores are less common than coal, metal mines can be much larger than coal mines and operate in more extreme environments—while coal mines are rarely more than a few hundred feet underground, gold mines can be over a mile below the surface.

Like coal mines, metal ore mines are found in both surface and underground varieties, depending on where the ore deposit is located. In addition to strip mining, surface ore mines also use the open-pit mining technique. These mines are huge holes in the ground that are mined by blasting rock from the sides and bottom with explosives, carrying out the broken up material in trucks, and then repeating the process. Open pit mines can grow to be hundreds of feet deep and several miles wide. Underground mining of ore is less common, typically only occurring when rich veins of ore are discovered or mineral prices are high enough to justify the added expense.

A significant amount of processing is needed to convert ore into usable metal. The mining industry includes initial mineral processing and preparation activities that are located together with mines as part of the extraction process. Further processing is classified under the primary metal manufacturing industry.

The coal mining industry segment produces coal, a fossil fuel that is used primarily for electric power generation and in the production of steel. Like oil, coal is formed over millions of years from plant and animal matter, but unlike oil, coal is a solid, and therefore miners must go into the earth to recover it. Many coal seams are located close to the surface, however, which makes the extraction of this resource easier.

Surface mining of coal typically uses the method known as strip mining, which is usually more cost-effective than underground mining and requires fewer workers to produce the same quantity of coal. In strip mining, workers use huge earthmoving equipment, such as power shovels or draglines, to scoop off the layers of soil and rock covering the coal seam. Once the coal is exposed, it is broken up by using explosives, and then smaller shovels lift it from the ground and load it into trucks. Mining companies are required by Federal, State, and local laws to restore the mined land after surface mining is completed; as a result, the overburden and topsoil are stored after removal so that they can be replaced and native vegetation replanted.

Underground mining is used when the coal deposit lies deep below the surface of the earth. When developing an underground mine, miners first must dig tunnels deep into the earth near the place where the coal is located. Depending on where the coal seam is in relation to the surface, tunnels may be vertical, horizontal, or sloping. Entries are constructed so that miners can get themselves and their equipment to the ore and carry it out, while allowing fresh air to enter the mine. Once dug to the proper depth, a mine’s tunnels interconnect with a network of passageways going in many directions. Using the room-and-pillar method, miners remove sections of the coal as they work the coal seam from the tunnel entrance to the edge of the mine property, leaving columns of coal in place to help support the ceiling together with long steel bolts. This process is then reversed, and the remainder of the ore is extracted, as the miners work their way back out. In the case of longwall mining of coal, self-advancing roof supports, made of hydraulic jacks and metal plates, cover the area being mined. As coal is removed, the entire apparatus advances, allowing the ceiling in the mined area to cave in as the miners work back towards the tunnel entrance. Underground mining does not require as extensive a reclamation process as surface mining; however, mine operators and environmental engineers still must ensure that ground water remains uncontaminated and that abandoned mines do not collapse.