Shaft Mining

Shaft Mining

Shaft mining is an underground mining method that uses a vertical (or near-vertical) opening called a shaft to reach deep mineral deposits. From the shaft, miners develop horizontal tunnels (levels) to access and extract ore safely and efficiently.

Shaft mining illustration

1) What is shaft mining?

Shaft mining is a type of underground mining where a shaft is excavated from the surface down to the ore body. The shaft becomes the main access route for people, equipment, and ore hoisting. Depending on the design, a mine may have multiple shafts for separate tasks such as hoisting, ventilation, and emergency escape.

You may also hear the term shaft sinking, which describes the construction stage—excavating the shaft, supporting the rock, installing lining, and building stations and services.

2) Where is shaft mining used?

Shaft mining is chosen when mineral deposits are located deep below the surface and surface mining becomes impractical. It is commonly associated with deep deposits of minerals such as coal, iron ore, gold, diamonds, and other high-value ores.

Best suited for

  • Deep, concentrated ore bodies
  • Projects requiring long mine life and stable access
  • Operations where surface disturbance must be minimized compared to open-pit mining

3) Main parts of a mine shaft

A modern shaft mine typically includes these major components:

Headframe & hoist system

The headframe (at the surface) supports hoisting equipment such as a hoist motor and sheave wheels. It helps lift cages or skips that transport workers and ore.

Shaft stations (plats/insets)

Stations are levels where the vertical shaft meets horizontal workings. This junction may be called an inset, shaft station, or plat.

Sub-shafts / winzes

A sub-shaft (often called a winze) is a shaft excavated from an underground level to reach deeper zones.

Services & ventilation

Shafts also carry services like power cables, water lines, compressed air, and may include compartments that support air intake/exhaust.

4) How shaft mining works (step-by-step)

  1. Site investigation & design: Engineers confirm geology, rock strength, groundwater, and choose shaft diameter and depth.
  2. Shaft sinking: The shaft is excavated downward. Rock support and lining are installed as the shaft deepens.
  3. Build stations: Shaft stations (plats) are developed at planned depths to connect to underground levels.
  4. Develop levels: Horizontal tunnels (drifts/galleries) spread from the shaft toward ore zones.
  5. Install hoisting & services: Hoists, cages/skips, pipes, cables, and ventilation systems are commissioned.
  6. Production mining: Ore is extracted and hoisted to surface using skips or hoisting systems, then processed or shipped.

5) Off-shaft access

The horizontal workings that branch from the shaft are commonly called drifts, galleries, or levels. These tunnels extend from the shaft station to reach areas where the ore body is present. Good off-shaft layout improves production flow and safety by separating travel routes, ore haulage, and ventilation paths.

6) Surface facilities

The surface area above the shaft typically includes a headframe, hoist house, power systems, and material handling areas. Ore may be stored in bins and transferred to a processing plant or transport system. If the shaft supports ventilation, surface ducting or casing may be used to manage airflow.

7) Shaft lining

Shaft lining provides structural support and protects the shaft from unstable rock and groundwater. The type of lining depends on geology and conditions. Common lining approaches include concrete segments, shotcrete/fibrecrete, brick, cast iron tubing, and other engineered solutions. In strong rock with minimal support needs, lining may be reduced, but safety and airflow still matter.

8) Shaft compartments

Shafts are often divided into compartments to separate functions. A typical layout may include:

  • Man-riding compartment: cages for workers and equipment (like an elevator).
  • Ore hoisting compartment: skips used to lift ore to the surface.
  • Services / emergency compartment: ladders or backup cage, plus pipes, cables, fuel and water lines.

9) Safety & ventilation

Shaft sinking and underground work involve serious risks such as rock falls, water inflow, equipment hazards, and ventilation failures. Mines manage these risks with engineered ground support, strict hoisting rules, communication systems, emergency exits, and ventilation planning to maintain safe airflow underground.

Advantages vs disadvantages

Advantages Disadvantages
Reaches very deep ore bodies High construction cost (shaft sinking + hoist systems)
Smaller surface footprint than open-pit mining Higher safety risk if ventilation/ground support fails
Efficient long-term access for large underground mines Longer time to start production compared to surface mining

10) FAQ (interactive)

Not exactly. Shaft mining uses a vertical (or steep) shaft as the main access. Tunnel-based access is usually horizontal (adits). Many mines use both shafts and tunnels depending on terrain and depth.

A winze (sub-shaft) is excavated from an underground level to access deeper ore zones. It helps extend mining below the main shaft stations.

Compartments separate people transport, ore hoisting, and services/emergency routes. This improves safety, traffic management, and ventilation control.

It can be high-risk due to rock stability, water inflow, heavy equipment, and limited space. Modern projects reduce risk using engineered ground support, strict procedures, ventilation planning, and continuous monitoring.